Mall City Fab Shop: Elevating Efficiency & Quality

Article content provided by Stratus.

This facility is where raw materials transform into finished goods, ready for installation. It’s the dedicated efforts of skilled sheet metal workers and pipe fitters that make this transformation possible.

A Team with Experience and Vision
The shop operates with a "fab-first" mentality, aiming to streamline work for field teams and maximize efficiency. This approach has yielded significant success in spooling ductwork and constructing components like boiler rooms in-house. By reducing on-site labor needs, Mall City is adapting to the current manpower market while ensuring competitive advantages.

The Benefits of Prefabrication
Prefabrication in the controlled environment of the Fab Shop enhances quality by minimizing exposure to environmental factors. The streamlined process allows Mall City to deliver higher-quality products to job sites while reducing labor costs. Workers in the field benefit from fewer hours spent sorting deliveries and assembling components, as everything arrives labeled and ready for installation.

A Focus on Innovation and Technology
Mall City’s investment in advanced tools and technology underscores its commitment to innovation. The integration of Stratus, a MEP Fabrication software, is transforming the shop’s operations. Stratus replaces handwritten isometric drawings with detailed, model-based blueprints, streamlining communication and collaboration between the shop and the field.

With Stratus, site foremen can monitor project progress in real time, make scheduling adjustments, and manage deliveries efficiently. This transparency benefits construction managers by providing up-to-date information on system status, installation progress, and inspections.

Looking Ahead
Over the past five to six years, Mall City has invested significantly in upgrading the Fab Shop, resulting in a state-of-the-art facility that reflects the company’s growth and vision. These enhancements have positioned the shop to handle complex projects more efficiently, ensuring that Mall City stays ahead in a competitive industry.

The Fab Shop isn’t just a building; it’s a hub of innovation, craftsmanship, and strategic foresight. As Mall City continues to adopt new technologies and refine its processes, the future of the Fab Shop shines brightly—a testament to the company’s commitment to delivering excellence on every project.

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Stratus is a cloud-based software platform that revolutionizes MEP fabrication and construction management by seamlessly integrating CAD software like Revit and AutoCAD with manufacturing tools to reduce errors and boost efficiency. By leveraging digital models for precision fabrication and enabling real-time collaboration, Stratus enhances communication among teams and ensures accurate project tracking.